Cutting stock optimiser

What is OptimalCutter?

OptimalCutter is a 1D cutting stock optimisation tool for linear materials such as timber, aluminium, steel and plastics. It helps you generate efficient cutting patterns that minimise waste and produce bar-by-bar cutting schedules.

Who is it for?

The tool is designed for fabricators, joinery workshops, metalworkers, engineers, manufacturers and DIY users who regularly cut stock lengths into smaller pieces.

How do I use the optimiser?

Enter your required cuts (lengths and quantities), then enter the available stock lengths and quantities. Optionally set trim, kerf and other constraints. Click “Calculate” and the optimiser will generate patterns and a summary of waste and totals.

What is kerf?

Kerf is the width of material removed by the blade during each cut. Entering an accurate kerf value helps ensure the optimisation reflects real-world cutting losses.

Which materials are supported?

Any one-dimensional linear material can be used, including timber sections, aluminium extrusions, steel bar, tube, pipe and many plastic profiles.

Can I export results?

Yes. Once you have generated an optimised cutting schedule, you can export the results to CSV to use in the workshop, import into other software or share with colleagues.

Why do I sometimes get different results for similar jobs?

The cutting stock problem can have multiple near-optimal solutions. Small changes in required cuts or available stock may lead the optimiser to favour different patterns that are still efficient and valid.

Is OptimalCutter free to use?

Yes, the online optimiser is currently free to use. We display adverts to help cover hosting and development costs.

Do you store my project data?

We may log anonymised usage data to improve the Service, but we do not attach cutting patterns to your identity. For more detail, see the Privacy Policy.

Who can I contact for support?

If you have questions or feedback about the optimiser, email us at support@optimalcutter.com.